Garg Plastic Industries re‑architects operations with an integrated AI transformation

NeuralEDGE delivered a full‑stack program—automated collections, AI lab testing, weighbridge optimization, accounting automation, and customer‑facing software—resulting in 25% fewer bad batches, 40% lower operating costs, 17% higher capacity, and 100% automated payment follow‑ups.

Impact at a glance

25%

Fewer bad batches

40%

Lower operating costs

17%

Higher production capacity

100%

Automated collections follow‑ups

Plus, 66% fewer staff at weighbridge and faster accounting close with richer financial insights.

Client Profile

Garg Plastic Industries manufactures plastic pipes, tarpaulin sheets, and related products. Operating in a competitive market, the company needed to improve quality, efficiency, and financial visibility while scaling throughput without proportional headcount growth.

Core

Manufacturing (plastics)

Focus

Quality, ops, finance

Objective

End‑to‑end AI transformation

The Challenge

  • Collections & cash flow: manual follow‑ups delayed recovery and increased uncertainty.
  • Production quality risk: inconsistent raw material compositions caused waste—up to 25% of batches.
  • Operational bottlenecks: three‑person weighbridge flow raised labor costs and slowed dispatch.
  • Financial opacity: manual accounting delayed books and limited decision‑useful insight.
  • Customer paperwork: heavy manual documentation slowed delivery and reduced satisfaction.

Strategic Objective

Move from siloed, manual processes to an integrated, AI‑enabled operating system spanning finance, production quality, operations, and customer experience.

The NeuralEDGE Solution: One Integrated Transformation

Automated Collections System

AI calling & messaging now drive 100% of payment recovery follow‑ups—outbound calls, reminders, escalation tracking—improving predictability of cash flow and reducing manual effort.

AI‑Driven Lab Testing

Automated analysis of raw material chemical compositions before production flags non‑compliant inputs for supplier returns, eliminating waste and protecting product quality—driving 25% fewer bad batches.

Weighbridge Automation

Digital weighing, auto‑logging, and documentation integrated with dispatch reduced staffing at the weighbridge by 66% (from three operators to one) and accelerated outbound logistics.

Automated Accounting

From manual bookkeeping to automated flows—faster close cycles, higher accuracy, and new leadership visibility into cash flow, profitability, and efficiency drivers.

Customer‑Facing Software

Digitized quality certificates, bundle weights, and shipment documentation improved customer experience and reduced turnaround time for deliveries.

Program Approach

  1. Blueprint: end‑to‑end operating map; KPIs and governance defined across domains.
  2. Build: parallel tracks (finance, QA, ops) with shared data layer and APIs.
  3. Integrate: connect systems to dispatch, inventory, and customer docs.
  4. Adopt: role‑based enablement; playbooks and office hours; iterate on feedback.

Outcome: one cohesive AI‑enabled operating system rather than scattered tools—simpler to run, easier to scale.

Business Impact

Within a single transformation program, Garg Plastics shifted from siloed, manual processes to a cohesive, data‑driven operating model.

Quality & throughput improved. AI lab testing cut bad batches by 25% and stabilized output quality. Weighbridge automation and streamlined dispatch contributed to a 17% increase in production capacity without proportional headcount.

Costs fell materially. Cross‑functional automation reduced operating costs by 40% across production, operations, and finance while freeing skilled staff for higher‑value work.

Cash flow became predictable. With 100% automated collections follow‑ups, payment recovery is now consistent and trackable, shortening time‑to‑cash.

Leadership visibility rose. Automated accounting accelerated close and created a reliable lens on profitability drivers, enabling sharper, data‑driven decisions.

Outcomes at a glance

25% fewerbad batches

via AI‑driven lab testing.

40% loweroperating costs

across domains.

17% higherproduction capacity

without proportional headcount.

100% automation

of collections follow‑ups.

66% fewer staff

required at the weighbridge.

"NeuralEDGE and Yatharth have changed our whole business and created operational efficiencies we did not know were possible. This has not only made our processes better but has made our entire company stronger."

Garg Plastic Industries

Why NeuralEDGE

We deliver end‑to‑end AI transformation—not piecemeal tools. By combining deep engineering with business design, we integrate AI into the core of your enterprise for efficiency, quality, and growth.